An Engineered Solution To The Problem Of Gun Safe Weight On Floor Joists

BY Herschel Smith
9 years, 1 month ago

There is a plethora of articles, discussion threads and other resources that presume to give advice on the issue of floor loading with heavy gun safes.  Some of them even provide professional engineering counsel, even if they don’t say so.  For instance, some articles I have seen mention the typical and customary floor design loading limit of 40 pounds per square foot (PSF) and then opine something like “but even though the load for a safe is concentrated in a small space, since the total floor surface area is much larger than the surface area the safe occupies and that isn’t loaded with the same weight, the gun safe load should be just fine,” or something like that.

I won’t say much more about those articles, except that it is extremely ill-advised to follow such ridiculous counsel, and unless it was crafted by a registered professional engineer specifically for your situation, you should ignore most if not all such articles.  While I am a registered PE, what follows doesn’t constitute engineering advice for your specific situation or any specific situation for that matter (see the disclaimer below), but it might be instructive and beneficial for education to demonstrate and explain what I did to ensure my home was protected both from catastrophic failure and deleterious deflection and sagging of floor joists over time.

While some articles appear to downplay the significance of floor joist loading, I have been inside homes and seen sagging floors (that had not – or had not yet – catastrophically failed).  While I considered the so-called “heavy load path” for transporting the gun safe inside the house, perhaps the more significant issue has to do with floor loading over time.

In order to provide the necessary background to understand the plans, the gun safe weighs in at just over 600 pounds.  The measurements are 20″X33″X59″, so the floor loading significantly exceeds the design floor loading of 40 PSF.

The home is a new home built with pier and girder, with “engineered” joists.  Engineered joists can span a much longer distance that traditional joists, and have no bracing or blocking.  The joists sit either on girder (for spans) or ledger strip (at the edges).  It obviously mattered to the builder that this large piece of granite in the kitchen:

Pic1

Exceeded the allowable floor loading of 40 PSF, so this girder sits underneath the large rock.

Pic16

The kitchen shown above is in the Northerly direction, and the picture of the garage wall below looks East.

Pic15

This is the hallway down which the safe was moved from the garage to the room on the right.  The girder also sits under the hallway about three feet from the doorway to the garage, minimizing joist span for the move.

Right behind the garage wall is a room that has a closet, this closet being the intended final resting place for the gun safe.  The floor joists are oriented East-West, and the support girders are oriented North-South.  Placing the gun safe in this closet (which is centered at the North end of the room against the hallway wall, directly to the right as you stand in the picture above), means that I will be sitting the safe cantilevered along a joist several feet from the ledger strip.  Furthermore, if I was going to position the safe facing East-West, the aspect ratio means that I could sit it along two joists (recall that the joists are 16″ on center).  But I intended to position it facing South.  Thus in my judgment I needed to construct a girder North-South, directly under the safe.  Ron Hiatt, PE, helped my draw up the plans, although the plans as implemented have slight modifications compared to what was originally conceived.

The first step was to measure and lay out the girder, including plumb lines showing where I needed to dig my footings.

Pic17

This picture shows the wall separating the garage and room which will house the gun safe.  The door to the left is the door to the hallway shown above, and a right turn takes me into the room which contains the closet which has the safe.

 

Pic11

Plumb lines showing intended location of footings.

Cut a hole in the vapor barrier and dig footings, this step being especially difficult with limited room under the house.

Pic3

Each of the three footings were at least 1 cubic foot in volume.

Pic4

The footings were slightly deeper than 1 foot.

Pic5

These are used to anchor the 4″X4″s, placed directly into the concrete, flush with the top of the finished concrete and directly under the plumb line.

Pic6

I had to use 300 pounds of concrete, which I mixed right in the holes (requiring slightly more water than the bags called for).  Use shims to ensure that the 4″X4″s are plumb, and then anchor the column with a 1″X2″ brace attached with a drywall screw to the joist above it.

Pic7

Attach two ten foot 2″X6″ girder pieces to the 4″X4″s using carriage bolts, aiding with drywall screws.  I like to use screws since they can be installed cleanly (pre-drilled, avoiding cracks and splits), and use of a nail gun might have knocked the 4″X4″ out of plumb.

Use metal shims where you can, as has become commonplace with new home design between pier and girders.

Pic8

Here is another picture of shimming.

Pic9

In other places, use standard wood shims depending upon clearance.

Pic10

The final girder looks like this, running North-South and with additional 1″X2″ bracing because I had the additional wood.

Pic18

The safe in its final resting place in the closet looks like this, sitting directly on top of the new girder and against the hallway wall.

Pic14

During the move, the safe at all times (a) was directly over the girder, or (b) directly over doubled-up joists (two engineered floor joists at the load bearing walls), or (c) not more than approximately three feet from the girder or doubled-up floor joists.  The total time in transit from the garage to the closet was approximately two minutes.

The total investment in components and parts represents approximately $150.  This is a small fraction of the cost of the home.  Guns and safes represent a significant investment of time, money and energy.  Don’t do them haphazardly.  Homes represent a much larger investment.  Don’t destroy either one with a safe that is too heavy for the design.  Think.  Plan.  Execute.  Hope is not a plan.

Disclaimer: This article does not constitute engineering advice.  The plans shown and discussed above are not necessarily adequate or appropriate for all or even any specific circumstances.  There is no warranty, express or implied, in the plans discussed herein.  The liability for any application or use of said plans rests solely with the user and not with the author.  In any use of said plans, or any plans based on, analogous to or any modification thereof, the user specifically indemnifies the author and understands that he is alone responsible for any and all damage.  The author doesn’t assume responsibility for any damage – catastrophic or gradual – to any structures, systems or components resulting from these plans.

Trackbacks & Pingbacks


Comments

  1. On September 28, 2015 at 11:05 pm, SunwolfNC said:

    Professional looking job. Well done, indeed.

    Wish I had a basement to work with or dead space in the house to work in something like this to support a second floor safe. I think the next house will be a single floor so I can mount it to the slab in the master BR, or a single floor with an area that has a basement in order to build something like this.

  2. On September 29, 2015 at 11:14 am, hal said:

    Thats a basement made for midgets.

  3. On September 29, 2015 at 12:20 pm, Herschel Smith said:

    Only on the West side of the house where I had about four feet height to work with. On the East side I have 8-9 feet between ground and joist. That said, I wouldn’t want the East side to be enclosed like a basement rather than a crawl space (too many water intrusion and moisture problems in basements).

  4. On October 9, 2015 at 4:21 pm, Pat Hines said:

    The room that contains my gun safe used to be a three car garage, therefore it has a perimeter of solid brick sitting on a heavy concrete slab, except for where the 18 foot door used to be. That doorway was filled in with a knee wall of wood for a ledger, retaining the glue laminated wall support that ran above the door.

    The room is 21 feet by 24 feet, with the floor joists running across the 21 foot span. There’s a knee wall to support the joists at the half way point. The joists are all 12 foot 2x12s, over lapped in the center at the knee wall, on 16 inch centers. The whole construction was to make the floor in what is now the den the same height as the floor in the rest of the house, without compromising the openness of the room, or having any movement or sagging in such a large floor span. It has been working well. The flooring is 3/4 inch subfloor tongue and groove composite with 3/4 inch oak tongue and groove on that.

  5. On January 11, 2016 at 10:37 am, Ned Weatherby said:

    Elegant solution for a problem many folks don’t consider. Besides the weight of the safe, most of the stuff inside tends to be heavy. I worked in a house where the guy had been collecting coins all his life – and he had most in filing cabinets that were essentially immovable.

  6. On February 4, 2016 at 9:46 am, bee said:

    I’m not an engineer so I won’t dispute this, but 40 pounds per square foot means I can’t stand on the floor without overloading the span, since I am over 200 pounds and wear a size 12. That would mean I am overloading the floor span by 500%, correct?

RSS feed for comments on this post. TrackBack URL

Leave a comment


You are currently reading "An Engineered Solution To The Problem Of Gun Safe Weight On Floor Joists", entry #14104 on The Captain's Journal.

This article is filed under the category(s) Featured,Firearms,Guns and was published September 28th, 2015 by Herschel Smith.

If you're interested in what else the The Captain's Journal has to say, you might try thumbing through the archives and visiting the main index, or; perhaps you would like to learn more about TCJ.

26th MEU (10)
Abu Muqawama (12)
ACOG (2)
ACOGs (1)
Afghan National Army (36)
Afghan National Police (17)
Afghanistan (704)
Afghanistan SOFA (4)
Agriculture in COIN (3)
AGW (1)
Air Force (40)
Air Power (10)
al Qaeda (83)
Ali al-Sistani (1)
America (22)
Ammunition (285)
Animals (297)
Ansar al Sunna (15)
Anthropology (3)
Antonin Scalia (1)
AR-15s (379)
Arghandab River Valley (1)
Arlington Cemetery (2)
Army (87)
Assassinations (2)
Assault Weapon Ban (29)
Australian Army (7)
Azerbaijan (4)
Backpacking (3)
Badr Organization (8)
Baitullah Mehsud (21)
Basra (17)
BATFE (229)
Battle of Bari Alai (2)
Battle of Wanat (18)
Battle Space Weight (3)
Bin Laden (7)
Blogroll (3)
Blogs (24)
Body Armor (23)
Books (3)
Border War (18)
Brady Campaign (1)
Britain (38)
British Army (35)
Camping (5)
Canada (17)
Castle Doctrine (1)
Caucasus (6)
CENTCOM (7)
Center For a New American Security (8)
Charity (3)
China (16)
Christmas (16)
CIA (30)
Civilian National Security Force (3)
Col. Gian Gentile (9)
Combat Outposts (3)
Combat Video (2)
Concerned Citizens (6)
Constabulary Actions (3)
Coolness Factor (3)
COP Keating (4)
Corruption in COIN (4)
Council on Foreign Relations (1)
Counterinsurgency (218)
DADT (2)
David Rohde (1)
Defense Contractors (2)
Department of Defense (210)
Department of Homeland Security (26)
Disaster Preparedness (5)
Distributed Operations (5)
Dogs (15)
Donald Trump (27)
Drone Campaign (4)
EFV (3)
Egypt (12)
El Salvador (1)
Embassy Security (1)
Enemy Spotters (1)
Expeditionary Warfare (17)
F-22 (2)
F-35 (1)
Fallujah (17)
Far East (3)
Fathers and Sons (2)
Favorite (1)
Fazlullah (3)
FBI (39)
Featured (190)
Federal Firearms Laws (18)
Financing the Taliban (2)
Firearms (1,800)
Football (1)
Force Projection (35)
Force Protection (4)
Force Transformation (1)
Foreign Policy (27)
Fukushima Reactor Accident (6)
Ganjgal (1)
Garmsir (1)
general (15)
General Amos (1)
General James Mattis (1)
General McChrystal (44)
General McKiernan (6)
General Rodriguez (3)
General Suleimani (9)
Georgia (19)
GITMO (2)
Google (1)
Gulbuddin Hekmatyar (1)
Gun Control (1,674)
Guns (2,340)
Guns In National Parks (3)
Haditha Roundup (10)
Haiti (2)
HAMAS (7)
Haqqani Network (9)
Hate Mail (8)
Hekmatyar (1)
Heroism (5)
Hezbollah (12)
High Capacity Magazines (16)
High Value Targets (9)
Homecoming (1)
Homeland Security (3)
Horses (2)
Humor (72)
Hunting (41)
ICOS (1)
IEDs (7)
Immigration (114)
India (10)
Infantry (4)
Information Warfare (4)
Infrastructure (4)
Intelligence (23)
Intelligence Bulletin (6)
Iran (171)
Iraq (379)
Iraq SOFA (23)
Islamic Facism (64)
Islamists (98)
Israel (19)
Jaish al Mahdi (21)
Jalalabad (1)
Japan (3)
Jihadists (81)
John Nagl (5)
Joint Intelligence Centers (1)
JRTN (1)
Kabul (1)
Kajaki Dam (1)
Kamdesh (9)
Kandahar (12)
Karachi (7)
Kashmir (2)
Khost Province (1)
Khyber (11)
Knife Blogging (7)
Korea (4)
Korengal Valley (3)
Kunar Province (20)
Kurdistan (3)
Language in COIN (5)
Language in Statecraft (1)
Language Interpreters (2)
Lashkar-e-Taiba (2)
Law Enforcement (6)
Lawfare (14)
Leadership (6)
Lebanon (6)
Leon Panetta (2)
Let Them Fight (2)
Libya (14)
Lines of Effort (3)
Littoral Combat (8)
Logistics (50)
Long Guns (1)
Lt. Col. Allen West (2)
Marine Corps (280)
Marines in Bakwa (1)
Marines in Helmand (67)
Marjah (4)
MEDEVAC (2)
Media (68)
Medical (146)
Memorial Day (6)
Mexican Cartels (41)
Mexico (61)
Michael Yon (6)
Micromanaging the Military (7)
Middle East (1)
Military Blogging (26)
Military Contractors (5)
Military Equipment (25)
Militia (9)
Mitt Romney (3)
Monetary Policy (1)
Moqtada al Sadr (2)
Mosul (4)
Mountains (25)
MRAPs (1)
Mullah Baradar (1)
Mullah Fazlullah (1)
Mullah Omar (3)
Musa Qala (4)
Music (25)
Muslim Brotherhood (6)
Nation Building (2)
National Internet IDs (1)
National Rifle Association (97)
NATO (15)
Navy (30)
Navy Corpsman (1)
NCOs (3)
News (1)
NGOs (3)
Nicholas Schmidle (2)
Now Zad (19)
NSA (3)
NSA James L. Jones (6)
Nuclear (63)
Nuristan (8)
Obama Administration (221)
Offshore Balancing (1)
Operation Alljah (7)
Operation Khanjar (14)
Ossetia (7)
Pakistan (165)
Paktya Province (1)
Palestine (5)
Patriotism (7)
Patrolling (1)
Pech River Valley (11)
Personal (73)
Petraeus (14)
Pictures (1)
Piracy (13)
Pistol (4)
Pizzagate (21)
Police (656)
Police in COIN (3)
Policy (15)
Politics (981)
Poppy (2)
PPEs (1)
Prisons in Counterinsurgency (12)
Project Gunrunner (20)
PRTs (1)
Qatar (1)
Quadrennial Defense Review (2)
Quds Force (13)
Quetta Shura (1)
RAND (3)
Recommended Reading (14)
Refueling Tanker (1)
Religion (495)
Religion and Insurgency (19)
Reuters (1)
Rick Perry (4)
Rifles (1)
Roads (4)
Rolling Stone (1)
Ron Paul (1)
ROTC (1)
Rules of Engagement (75)
Rumsfeld (1)
Russia (37)
Sabbatical (1)
Sangin (1)
Saqlawiyah (1)
Satellite Patrols (2)
Saudi Arabia (4)
Scenes from Iraq (1)
Second Amendment (687)
Second Amendment Quick Hits (2)
Secretary Gates (9)
Sharia Law (3)
Shura Ittehad-ul-Mujahiden (1)
SIIC (2)
Sirajuddin Haqqani (1)
Small Wars (72)
Snipers (9)
Sniveling Lackeys (2)
Soft Power (4)
Somalia (8)
Sons of Afghanistan (1)
Sons of Iraq (2)
Special Forces (28)
Squad Rushes (1)
State Department (23)
Statistics (1)
Sunni Insurgency (10)
Support to Infantry Ratio (1)
Supreme Court (62)
Survival (201)
SWAT Raids (57)
Syria (38)
Tactical Drills (38)
Tactical Gear (15)
Taliban (168)
Taliban Massing of Forces (4)
Tarmiyah (1)
TBI (1)
Technology (21)
Tehrik-i-Taliban (78)
Terrain in Combat (1)
Terrorism (96)
Thanksgiving (13)
The Anbar Narrative (23)
The Art of War (5)
The Fallen (1)
The Long War (20)
The Surge (3)
The Wounded (13)
Thomas Barnett (1)
Transnational Insurgencies (5)
Tribes (5)
TSA (25)
TSA Ineptitude (14)
TTPs (4)
U.S. Border Patrol (6)
U.S. Border Security (19)
U.S. Sovereignty (24)
UAVs (2)
UBL (4)
Ukraine (10)
Uncategorized (99)
Universal Background Check (3)
Unrestricted Warfare (4)
USS Iwo Jima (2)
USS San Antonio (1)
Uzbekistan (1)
V-22 Osprey (4)
Veterans (3)
Vietnam (1)
War & Warfare (419)
War & Warfare (41)
War Movies (4)
War Reporting (21)
Wardak Province (1)
Warriors (6)
Waziristan (1)
Weapons and Tactics (79)
West Point (1)
Winter Operations (1)
Women in Combat (21)
WTF? (1)
Yemen (1)

November 2024
October 2024
September 2024
August 2024
July 2024
June 2024
May 2024
April 2024
March 2024
February 2024
January 2024
December 2023
November 2023
October 2023
September 2023
August 2023
July 2023
June 2023
May 2023
April 2023
March 2023
February 2023
January 2023
December 2022
November 2022
October 2022
September 2022
August 2022
July 2022
June 2022
May 2022
April 2022
March 2022
February 2022
January 2022
December 2021
November 2021
October 2021
September 2021
August 2021
July 2021
June 2021
May 2021
April 2021
March 2021
February 2021
January 2021
December 2020
November 2020
October 2020
September 2020
August 2020
July 2020
June 2020
May 2020
April 2020
March 2020
February 2020
January 2020
December 2019
November 2019
October 2019
September 2019
August 2019
July 2019
June 2019
May 2019
April 2019
March 2019
February 2019
January 2019
December 2018
November 2018
October 2018
September 2018
August 2018
July 2018
June 2018
May 2018
April 2018
March 2018
February 2018
January 2018
December 2017
November 2017
October 2017
September 2017
August 2017
July 2017
June 2017
May 2017
April 2017
March 2017
February 2017
January 2017
December 2016
November 2016
October 2016
September 2016
August 2016
July 2016
June 2016
May 2016
April 2016
March 2016
February 2016
January 2016
December 2015
November 2015
October 2015
September 2015
August 2015
July 2015
June 2015
May 2015
April 2015
March 2015
February 2015
January 2015
December 2014
November 2014
October 2014
September 2014
August 2014
July 2014
June 2014
May 2014
April 2014
March 2014
February 2014
January 2014
December 2013
November 2013
October 2013
September 2013
August 2013
July 2013
June 2013
May 2013
April 2013
March 2013
February 2013
January 2013
December 2012
November 2012
October 2012
September 2012
August 2012
July 2012
June 2012
May 2012
April 2012
March 2012
February 2012
January 2012
December 2011
November 2011
October 2011
September 2011
August 2011
July 2011
June 2011
May 2011
April 2011
March 2011
February 2011
January 2011
December 2010
November 2010
October 2010
September 2010
August 2010
July 2010
June 2010
May 2010
April 2010
March 2010
February 2010
January 2010
December 2009
November 2009
October 2009
September 2009
August 2009
July 2009
June 2009
May 2009
April 2009
March 2009
February 2009
January 2009
December 2008
November 2008
October 2008
September 2008
August 2008
July 2008
June 2008
May 2008
April 2008
March 2008
February 2008
January 2008
December 2007
November 2007
October 2007
September 2007
August 2007
July 2007
June 2007
May 2007
April 2007
March 2007
February 2007
January 2007
December 2006
November 2006
October 2006
September 2006
August 2006
July 2006
June 2006
May 2006

about · archives · contact · register

Copyright © 2006-2024 Captain's Journal. All rights reserved.